Custom plastic injection molds & molded parts since 2005. 100+ molds monthly, ISO 9001 certified.
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Why Choose ZetarMold
100+
Molds Per Month
400+
Material Options
20+
Years Experience
ISO
9001 Certified
As a leading injection molding manufacturer in China, ZetarMold delivers precision plastic injection molds and molded parts for automotive, medical, consumer electronics, and industrial applications worldwide. Our 10,000 m² facility in Dongguan houses 40+ injection molding machines (50T–1200T) with full in-house capabilities from mold design to assembly.
Our Core Advantages
- 20+ Years of Experience — Founded in 2005 with deep expertise in precision mold design and injection molding
- 400+ Material Options — From commodity plastics (PP, PE, ABS) to engineering resins (PEEK, PPSU, LCP)
- ISO 9001 & IATF 16949 Certified — Quality management systems for automotive and medical-grade production
- Full-Service Capabilities — Mold design → mold making → injection molding → secondary operations → assembly
- 100+ Molds Per Month — High-capacity production with 40+ injection molding machines (50T–1200T)
Our Injection Molding Manufacturing Services
🎨 Custom Mold Design
In-house design team with mold flow analysis and CAD/CAM optimization for gate placement, cooling channels, and ejection systems.
🔧 Mold Making
CNC machining, EDM, wire cutting with ±0.005mm precision. Single-cavity prototypes to multi-cavity production molds with hot runners.
🏭 Injection Molding
40+ machines (50T–1200T) producing parts from 0.1g to 3000g with tight tolerances (±0.01mm achievable).
🔥 Specialized Molding
Overmolding, insert molding, thin wall molding (0.4mm), high-temp molding (PEEK/PPSU), and low-volume production.
🎨 Secondary Finishing
Ultrasonic welding, pad/screen printing, vacuum plating, spray painting, UV coating, assembly, and quality inspection.
📦 Assembly & Shipping
Complete product assembly, packaging, and logistics. Worldwide shipping with tracking and insurance.
From Sketch to Final Product
1
DFM Review
Analyze 3D model for moldability, draft angles, wall thickness, and potential defects.
2
Mold Design
Optimized for cycle time, shrinkage compensation, and longevity (1M+ shots).
3
Mold Fabrication
CNC machining, EDM, wire cutting with ±0.005mm precision.
4
T1 Sampling
First article samples with full dimensional report.
5
Production
Statistical process control (SPC) for consistent quality.
6
Quality Assurance
Incoming material inspection, in-process checks, and final inspection per AQL.
Our Molded Parts Showcase
Precision Components
High-tolerance industrial parts
Consumer Electronics
Device housings & assemblies
Medical Devices
Surgical instrument parts
Automotive Components
Interior trim & connectors
Overmolded Parts
Multi-material soft-grip handles
Thin Wall Parts
0.4mm wall thickness capability
Industries We Serve
As a full-service injection molding manufacturer, we serve diverse industries with specific requirements:
| Industry | Typical Applications | Certifications |
|---|---|---|
| 🚗 Automotive | Interior trim, connectors, sensor housings, under-hood components | IATF 16949 |
| 🏥 Medical Devices | Surgical instrument handles, diagnostic housings, fluid connectors | ISO 13485 (in progress) |
| 📱 Consumer Electronics | Device housings, button assemblies, cable connectors | RoHS, REACH |
| ⚙️ Industrial Equipment | Gear assemblies, valve bodies, pump components | ISO 9001 |
| 🍱 Food & Packaging | Food-grade containers, dispensing caps, utensil handles | FDA-compliant materials |
Specialized Molding Capabilities
- Overmolding — Multi-material bonding for soft-grip handles, sealed enclosures, and dual-color parts
- Insert Molding — Metal inserts, threaded fasteners, and electronic components encapsulated in plastic
- Thin Wall Molding — Wall thickness down to 0.4mm for packaging, medical devices, and consumer products
- High-Temperature Molding — PEEK, PPSU, PEI, LCP, and PPA for aerospace, medical, and automotive applications
- Low-Volume Production — Bridge tooling and short-run molding from 100 to 10,000 parts
Request a Free Quote
Send us your 3D files (STEP, IGES, or STL) and get a detailed quote within 24 hours covering mold cost, per-part pricing, and lead time.
Start Your Project
Frequently Asked Questions
What is the minimum order quantity (MOQ) for injection molding?
Our MOQ varies by project complexity. For production molds, typical MOQ starts at 1,000–5,000 pieces. For low-volume production using bridge tooling, we can produce as few as 100–500 parts. Contact us with your specific requirements for a tailored solution.
How long does it take to make an injection mold?
Standard lead time for injection mold fabrication is 4–8 weeks depending on complexity. Simple single-cavity molds can be completed in 2–3 weeks, while complex multi-cavity molds with hot runners may take 8–12 weeks. We also offer expedited service for urgent projects.
What materials can be injection molded?
We work with over 400 thermoplastic materials including PP, PE, ABS, PC, PA (Nylon), POM, PMMA, TPE, TPU, PEEK, PPSU, PEI, LCP, and PPA. We can recommend the best material for your application based on mechanical properties, thermal requirements, chemical resistance, and cost targets.
What tolerances can you achieve in injection molding?
Standard commercial injection molding tolerances are ±0.1mm (±0.005″). With optimized mold design and process control, we can achieve precision tolerances of ±0.01mm (±0.0005″) for critical dimensions. Tolerance capability depends on part geometry, material, and mold design.
Do you offer mold warranty?
Yes. All production molds come with a warranty covering normal wear and tear. Mold lifespan depends on material (aluminum molds: ~1,000–10,000 shots; steel molds: 500,000–1,000,000+ shots). We also offer mold maintenance and refurbishment services to extend tool life.